Online Load Measuring System
Specifications
| Feature | Description |
|---|---|
| Model | On Board Over Controller (OBLC) |
| CPU | High Speed 16-bit CPU |
| Memory | 3000 trips data storage |
| Report | USB Port for thumb drive |
| Display | 2x16 character LCD alphanumeric display |
| Input | Deformation Sensors CAN Output |
| Communication | RS232, CAN Bus for Interface to LED Lights / GPRS |
| Keypad | User friendly, 4 keys provided |
| Operating Voltage | 24V DC / 0.5A (12-36 VDC) |
| Accuracy | ±5% to 8% Full Scale Cap. of Dumper/Tipper |
| Resolution | 100 kg |
| Target Load | User Settable for Overload Alarm |
| Operating Temperature | -25°C to +70°C |
| Storage Temperature | -40°C to +70°C |
| Mounting Type (Indicator) | DIN Mount / Table top (189x60x50 mm) |
System Overview
The Onboard Overload Controller System measures the weight while loading material in the Tipper or Dumper Bucket. The load capturing accuracy depends on the loading angle of the truck. Normally, the accuracy of the load will vary between ±5% to 8% of full-scale bucket capacity. Accuracy will be better if the truck always carries a load above 70% of capacity.
Key Components
- Dashboard Display
- Typical Load Stored Report
- Deformation Sensors
- On Board Load Controller
Typical Load Stored Report
| Date | Time | Total Weight (T) |
|---|---|---|
| 08-10-2022 | 16:05 | 34.8 |
| 08-10-2022 | 16:18 | 37.9 |
| 09-10-2022 | 12:56 | 39.8 |
| 09-10-2022 | 13:25 | 39.2 |
| 09-10-2022 | 15:14 | 28.7 |
| 09-10-2022 | 15:56 | 27.5 |
| 09-10-2022 | 17:03 | 32.2 |
Sensor Information
Deformation Sensors are used for load measurement and accuracy depends on their placement. Sensor usage can vary depending on the vehicle type and application.
Synapsis Techno Instruments – Advanced Online Load Measuring System Solutions
Introduction to Synapsis Techno Instruments
Synapsis Techno Instruments is known for delivering innovative industrial automation and load monitoring solutions. The company focuses on providing accurate and reliable measuring systems that help industries maintain efficiency and safety during material transportation and heavy-duty operations.
The company’s Advanced Online Load Measuring System Solutions are designed to provide real-time payload analysis for dumpers, tippers, and industrial vehicles. Industries handling mining materials, construction waste, aggregates, and bulk transportation require advanced monitoring systems to prevent overloading and improve transportation efficiency.
Modern industries increasingly depend on technologies like the Payload Monitoring System for Dumpers and Tipper Payload Measurement System to achieve operational excellence and ensure regulatory compliance.
Importance of Online Load Measuring Systems
Online load measuring systems are essential for industries that rely on heavy transportation vehicles such as dumpers and tippers. Overloading can damage vehicles, increase fuel consumption, reduce operational efficiency, and create safety hazards.
Advanced Online Load Measuring System Solutions help industries monitor load conditions in real time while improving transportation management.
Major benefits include:
Accurate payload measurement
Improved transportation efficiency
Reduced vehicle maintenance costs
Enhanced operational safety
Prevention of overload conditions
Lower fuel consumption
Better fleet management
Industries using intelligent weighing and payload systems can improve productivity while minimizing equipment damage and operational risks.
Payload Monitoring System for Dumpers
The Payload Monitoring System for Dumpers is designed to provide accurate payload information during dumper operations. Mining and construction industries often transport heavy materials using dumpers, making accurate load measurement critical for safety and productivity.
This advanced monitoring system continuously measures vehicle load and provides real-time information to operators.
Features of the Payload Monitoring System for Dumpers include:
Real-time payload monitoring
Overload warning alerts
Accurate weight analysis
Improved vehicle efficiency
Reduced tire and suspension damage
Enhanced operational safety
The system helps industries maintain compliance with transportation regulations while improving overall fleet performance.
Payload Measurement System for Dumpers
The Payload Measurement System for Dumpers is an advanced solution used to calculate the exact material weight carried by dumpers. Accurate measurement helps industries optimize vehicle usage and reduce unnecessary transportation costs.
Mining operations and infrastructure projects rely heavily on precise payload calculations for better operational planning.
Advantages of the Payload Measurement System for Dumpers include:
Improved load accuracy
Efficient material transportation
Reduced vehicle overloading
Optimized fleet management
Better operational control
These systems improve transportation efficiency while minimizing wear and tear on industrial vehicles.
Payload Monitoring System for Tippers
The Payload Monitoring System for Tippers is specifically designed for tipper vehicles used in construction, mining, and logistics industries. Tippers frequently transport sand, gravel, construction waste, and industrial materials.
Accurate payload monitoring ensures safer transportation and efficient vehicle utilization.
Key features include:
Continuous payload monitoring
Real-time operator display
Overload safety alerts
Reduced fuel consumption
Enhanced tipper performance
The Payload Monitoring System for Tippers helps industries maximize transportation efficiency while reducing operational risks.
Tipper Weighing System and Dumper Weighing System
The Tipper Weighing System and Dumper Weighing System are essential tools for industries requiring accurate material weight calculations during transportation.
These systems use advanced sensor technology and intelligent software to measure payload accurately without interrupting operations.
Benefits of the Tipper Weighing System include:
Accurate load data
Reduced operational delays
Improved transportation efficiency
Better inventory management
Enhanced safety compliance
The Dumper Weighing System is widely used in mining and construction sectors where precise weight measurement is necessary for heavy-duty transportation.
Features include:
High-precision weighing sensors
Digital display integration
Remote monitoring capabilities
Durable industrial design
Reliable real-time performance
Tipper Payload Measurement System
The Tipper Payload Measurement System is designed to improve operational efficiency by providing accurate payload calculations for tipper vehicles.
This system helps operators avoid underloading and overloading while improving transportation productivity.
Advantages of the Tipper Payload Measurement System include:
Improved payload optimization
Lower fuel costs
Enhanced operational productivity
Reduced maintenance requirements
Improved fleet performance
Industries using advanced payload systems can achieve better resource utilization and improved operational profitability.
Applications Across Industries
Advanced Online Load Measuring System Solutions offered by Synapsis Techno Instruments are widely used across multiple industrial sectors.
Mining Industry
Mining operations use Payload Monitoring System for Dumpers and Dumper Weighing System solutions for accurate transportation of minerals and raw materials.
Construction Industry
Construction companies use Tipper Payload Measurement System technologies to manage construction material transportation efficiently.
Logistics and Transportation
Transportation companies use Payload Monitoring System for Tippers to optimize fleet performance and reduce operational costs.
Infrastructure Projects
Large infrastructure projects require precise payload management to maintain operational efficiency and safety compliance.
Why Choose Synapsis Techno Instruments
Synapsis Techno Instruments is recognized for delivering reliable industrial monitoring solutions with advanced engineering and high-performance technologies.
Reasons to choose the company include:
Advanced automation expertise
Accurate load measurement technology
Customized industrial solutions
Reliable technical support
Durable and high-quality systems
Industry-specific innovation
The company focuses on helping industries improve operational efficiency while maintaining safety and productivity standards.
Conclusion
Synapsis Techno Instruments continues to lead the industry with innovative Advanced Online Load Measuring System Solutions designed for modern industrial applications. Technologies such as Payload Monitoring System for Dumpers, Payload Measurement System for Dumpers, Payload Monitoring System for Tippers, Tipper Weighing System, Dumper Weighing System, and Tipper Payload Measurement System help industries improve operational efficiency, safety, and productivity.
Accurate load measurement systems are becoming increasingly important for mining, construction, logistics, and transportation industries. By implementing advanced monitoring and weighing solutions, businesses can optimize operations, reduce maintenance costs, improve fuel efficiency, and enhance workplace safety. With advanced engineering, intelligent automation, and reliable industrial technologies, Synapsis Techno Instruments remains a trusted partner for industries seeking smart payload monitoring and load measurement solutions.